American-expedition-vehicles Tummy Tucker – TJ Wrangler NON-Rubicon Manuel d'utilisateur télécharger pdf

Installation Instructions:Tummy Tucker™ – TJ Wrangler NON-Rubicon

Nth30115 v4.doc page 1 of 11 Download @ www.nthdegreemobility.com

Note: Transfer Case Clearances. There is no ‘magic’ to gaining ground clearance. The significant

ground clearance gains that the Tummy Tucker skid plate provides are accomplished by ‘tucking

things up’ by reducing some of the space between the floor pan, powertrain (trans and t-case), and

the skid plate to the bare minimums (usually ¼ to 3/8”). To do this we have designed several different

application-specific TT’s, but even with this level of ‘custom fit’, the substantial factory-build variation

from one Wrangler to the next may cause you to encounter ‘touch’ conditions that require minor

adjustments – these are your responsibility to correct as Nth° has made every effort to assure that the

TT will fit perfectly on the Wrangler years and models it was designed for. Be especially aware that

the frames of ’03-‘06 TJ’s are extremely variable in dimension compared to previous years, with

brackets and holes that can be significantly out of position compared to Jeep’s own CAD models

(which were used to design the TT). There is an appendix of solutions to known issues that have

been encountered in a few cases.

Also - if everything is adjusted properly - you should not have any contact issues during normal

driving even though clearances around the t/case are reduced with the TT. Do not drive the Jeep with

the t/case rubbing either the floor or TT for extended periods – trans or t-case failure may result!

Kit Part Numbers

TT14010 (’97-‘02 w/ 32RE automatic trans) TT14013 DIY version

TT14011 (’97-’02 with 2.5L 4-cyl. + AX-5 manual trans) TT14014 DIY version

TT14012 (’97-‘02 w/ AX-15 or NV3550 manual trans) TT14015 DIY version

TT14020 (’03-’06 w/ NV3550 or NSG370 manual trans) TT14022 DIY version

TT14030 (’03-‘06 w/ 42RLE automatic trans) TT14032 DIY version

Vehicle App’s

’97-‘03 TJ Wranglers *except ’03-06 Rubicon models*

The frame rails are unmodified in the area of the stock center skid plate.

Any lift being used does not use center skid plate-mounted control arms.

A double-Cardan (incorrectly aka ‘CV’) rear drive shaft is installed and the pinion

angle adjusted to use this drive shaft via a Stinger or adjustable rear control

arms, etc.

An original YJ/TJ transmission (the following models are supported:)

- Manual: AX-5, AX-15, NV3550

- Automatic: 32RE (A999), 42RLE (’03-06MY TJ 4-speed)

Assumptions

Equipment that must

already be present

on your Wrangler

NV231 ‘Command-Trac’ transfer case (also NV231HD or TeraLow-NV231)

Floor jack and ~12” piece of 4x4 post (or vehicle lift with a tall jackstand)

Set of Allen ‘hex drive’ keys or sockets up to 5/16”

(‘03+ Wranglers need an 8mm, but a 5/16” will work).

Drill and bits up to 15/32” (needed for ’97-’02 TJs only)

Required Tools

and Equipment (in

addition to common

hand tools)

Long pry bar or equivalent (autos only)

NOTE: If you have a Rubicon TJ, a YJ, a different transfer case, or a non-stock transmission, you have

the wrong instructions (make sure you don’t also have the wrong TT!). If you have a Rubicon TJ or are

using an NV241OR (Rubicon TJ ‘Rock Trac’), you should follow instructions Nth30116 for Rubicon TJs.

Please take the time to read these instructions completely before beginning – they are long because we

want you to get the installation right the first time and use the TT immediately!

Do not start or attempt this product installation if you are unsure of your abilities or do not have the

resources listed below. If applicable, be sure to have all welding done by a certified person, and

check/set all specified torques with a torque wrench…too tight is not just right!!

Step 1: Unpack boxes; Check contents against packing list; Verify parts in good condition. Be

especially sure that you have the right parts for your application!

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Installation Instructions:Tummy Tucker™ – TJ Wrangler NON-Rubicon Nth30115 v4.doc page 1 of 11 Download @ www.nthdegreemobility.com Note: Trans

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Installation Instructions:Tummy Tucker™ – TJ Wrangler NON-Rubicon Nth30115 v4.doc page 10 of 11 Download @ www.nthdegreemobility.com to 4 mild

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Installation Instructions:Tummy Tucker™ – TJ Wrangler NON-Rubicon Nth30115 v4.doc page 2 of 11 Download @ www.nthdegreemobility.com Fig. 1 Auto

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Installation Instructions:Tummy Tucker™ – TJ Wrangler NON-Rubicon Nth30115 v4.doc page 4 of 11 Download @ www.nthdegreemobility.com Figure 4 F

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Installation Instructions:Tummy Tucker™ – TJ Wrangler NON-Rubicon Nth30115 v4.doc page 5 of 11 Download @ www.nthdegreemobility.com Fig. 6 Fig.

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Installation Instructions:Tummy Tucker™ – TJ Wrangler NON-Rubicon Nth30115 v4.doc page 6 of 11 Download @ www.nthdegreemobility.com Fig. 8 Fig.

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Installation Instructions:Tummy Tucker™ – TJ Wrangler NON-Rubicon Nth30115 v4.doc page 7 of 11 Download @ www.nthdegreemobility.com Step 12: F

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Installation Instructions:Tummy Tucker™ – TJ Wrangler NON-Rubicon Nth30115 v4.doc page 9 of 11 Download @ www.nthdegreemobility.com Caution: De

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American-expedition-vehicles Tummy Tucker – TJ Wrangler NON-Rubicon Manuel d'utilisateur

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