2/5/2009 Page 6 of 10 AEV30200AA
The entire process should take approximately 3-4 seconds. If the process is completed either too fast or
too slow, the pairing will fail.
Procedure: Consult the Quick Reference Guide and set the DIP switches accordingly. With the engine off
and ignition on, plug the module into the OBD port and follow the steps below:
1. When the module is ready, the Electronic Throttle (ETC) Indicator (a lightning bolt surrounded by
two vertical lines) will flash on the dash.
2. To start the pedal routine, pull the headlight stalk back into the “Highbeam Flash” position, then
release the headlight stalk allowing it to fall back into the “Highbeam Off” position. The routine
has now started.
3. Press and hold the pedal all the way to the floor.
4. Move the headlight stalk forward to the “Highbeam On” position.
5. Release the pedal completely.
6. Move the headlight stalk back to the ”Highbeam Off” position.
7. The routine is now completed.
8. Turn the ignition Off, wait, then start the engine. Test the pedal and verify that it is functioning
properly. If not, repeat steps 2-8.
New Powertrain Control Module (PCM) Setup Mode
Description: This mode allows the user to program the vehicle’s VIN number into a new Powertrain
Control Module (PCM). When installing an AEV HEMI BuildersKit with a new PCM, the new module will
need to be initialized and paired with the vehicle’s VIN in order for it to properly function.
Notes: After setting the ProCal module’s DIP switches to this mode, no further input is required from
the user. The module will determine the vehicle’s VIN and initialize the new PCM accordingly. After
programming, the vehicle will need to be key cycled Off, then On.
Without initializing a new PCM, the vehicle’s theft system will prevent the vehicle from running and
possibly prevent the engine from cranking.
This mode is only for new PCMs, such as those included in AEV HEMI Builders Kit. If the process is run
again the AEV ProCal will report a successful programming (two honks), this is to confirm a proper
initialization.
Procedure: Consult the Quick Reference Guide and set the DIP switches accordingly. With the engine off
and ignition on, plug the module into the OBD port and wait for the horn to sound. If the horn does not
sound, consult the troubleshooting section of these instructions.
(11 pages)
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